超声波斜探头 2.5mc 6*6 K3 K2 K1 什么意思
推荐回答(1个)
2.5mc,应是2.5P
2.5P探头频率,超声波探伤频率0.5~10MHz之间,选择范围大。一般选择频率时应考虑以下因素:
(1) 由于波的绕射,使超声波探伤灵敏度约为波长的一半,因此提高频率,有利于发现更小的缺陷。
(2) 频率高,脉冲宽度小,分辨力高,有利于区分相邻缺陷。
(3) 频率高,波长短,则半扩散角小,声束指向性好,能量集中,有利于发现缺陷并对缺陷定位。
(4) 频率高,波长短,近场区长度大,对探伤不利。
(5) 频率增加,衰减急剧增加。
由以上分析可知,频率的高低对探伤有较大的影响,频率高,灵敏度和分辨力高,指向性好,对探伤有利;但近场区长度大,衰减大,又对探伤不利。实际探伤中要全面分析考虑各方面的因素,合理选择频率。一般在保证探伤灵敏度的前提下尽可能选用较低的频率。
对于晶粒较细的锻件、轧制件和焊接件等,一般选用较高的频率,常用2.5~5MHz;对晶粒较粗大的铸件、奥氏体钢等宜选用较低的频率,常用0.5~2.5MHz。如果频率过高,就会引起严重衰减,屏幕上出现林状回波,信噪比下降,甚至无法探伤。
6*6, 6*6mm,探头晶片尺寸,晶片尺寸对探伤也有一定的影响,选择晶片尺寸进要考虑以下因素:
(1) 晶片尺寸增加,半扩散角减少,波束指向性变好,超声波能量集中,对探伤有利。
(2) 晶片尺寸增加,近场区长度迅速增加,对探伤不利。
(3) 晶片尺寸大,辐射的超声波能量大,探头未扩散区扫查范围大,远距离扫查范围相对变小,发现远距离缺陷能力增强。
以上分析说明晶片大小对声束指向性、近场区长度、近距离扫查范围和远距离缺陷检出能力有较大的影响。实际探伤中,探伤面积范围大的工件时,为了提高探伤效率宜选用大晶片探头;探伤厚度大的工件时,为了有效地发现远距离的缺陷宜选用大晶片探头;探伤小型工件时,为了提高缺陷定位定量精度宜选用小晶片探头;探伤表面不太平整,曲率较低较大的工件时,为了减少耦合损失宜选用小晶片探头。
K3 K2 K1 ,横波斜头K值,在横波探伤中,探头的K值对探伤灵敏度、声束轴线的方向,一次波的声程(入射点至底面反射点的距离)有较大的影响。K值大,一次波的声程大。因此在实际探伤中,当工件厚度较小时,应选用较大的K值,以便增加一次波的声程,避免近场区探伤;当工件厚度较大时,应选用较小的K值,以减少声程过大引起的衰减,便于发现深度较大处的缺陷。在焊缝探伤中,不要保证主声束能扫查整个焊缝截面;对于单面焊根未焊透,还要考虑端角反射问题,应使K=0.7~1.5,因为K<0.7或K>1.5,端角反射很低,容易引起漏检。
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