推荐回答(5个)
双色模具:两种塑胶材料在同一台注塑机上注塑,分两次成型,但是产品只出模一次的模具。一般这种模塑工艺也叫双料注塑,通常由一套模具完成,且需要专门的双色注塑机。 双色模具目前市场上日益盛行,于这种工艺可以使产品的外观更加漂亮,易于换颜色而可以不用喷涂,但造价昂贵,技术要求高。
1、母模的两个形状是不同的,分别成型1种产品,而公模的两个形状完全一样。
2、模具的前、后模以中心旋转180o后,必须吻合。设计时必须做这个检查动作,此点对模架定位加工要求较高。
3、前模面板加A板的总厚度不能少于170mm。请仔细查看这种型号的注塑机的其它参考数据,比如,最大容模厚度、最小容模厚度、KO孔距离等。
4、三板模的水口最好能设计成可以自动脱模动作。特别要注意软胶水口的脱模动作是否可*。
5、在设计第二次注塑的母模时,为了避免二次母模插(或擦)伤第一次已经成型好的产品胶位,可以设计一部分避空。但是必须慎重考虑每一处封胶 位的强度,即:在注塑中,是否会有在大的注塑压力下,塑胶发生变形,导致第二次注塑可能会有批锋产生的可能?
6、注塑时,第一次注塑成型的产品尺寸可以略大,以使它在第二次成型时能与另一个公模压得更紧,以达到封胶的作用。
7、注意在第二次注塑时,塑胶的流动是否会冲动第一次已经成型好的产品,使其胶位变形?如果有这个可能,一定要想办法改善。
8、在A、B板合模前,要注意前模滑块或斜顶是否会先复位而压坏产品?如此,必须想办法使在A、B板先合模,之后前模的滑块或斜顶才能复位。
9、两母模和公模的运水布置尽量充分,并且均衡、一样。
10、99%的情况是先注塑产品的硬胶部分,再注塑产品的软胶部分。因为软胶易变形。
简单点:就是母模(静模)不动,公模(动模)在打开後轴向转180度,周而复始
原来如此,涨了见识,就是第一次注射的塑料也变成了模芯,然后再换个公模,再注射就出来一个双色的,不知道这样理解有没有错,呵呵,
4楼贴的图很形象,其实从原理上来讲,双色模并不复杂,我为此看过数家工厂,但对模具的加工精度要求比较高,成本实际是一般模具的5-8倍,且要使用专用的注塑机,通常双色模注塑机由于其回转台的尺寸及锁模力有限,不宜注塑太大尺寸的零件。由于上述原因等,通常以下两种情况下可考虑使用: 1。产量特别大 2。产品的附加值特别高。 如果外观要求不太高而一定需要用两种材料或颜色,可考虑用2次注塑的方法,但塑胶件的质量与双色模相比则差的太远。 其实双色模前模、后模都有两个模腔,但后模是一样的,前模不同。
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