推荐回答(1个)
PE聚乙烯PE材料用途般情况使用温度超45度燃气给水领域限温度要求所同目前内PE管道主要应用燃气
输配市政给水领域领域室内冷水输送、排污、灌溉、养殖等面应用前景非良应该说PE管管道材料领军物面PE供水管施工
进行析探讨
1.管沟挖
管沟挖必须严格按照设计图纸或工程监理指导挖路线及挖深度进行施工且没征相关部门同意情况擅自进行改
1.1 沟槽挖宽度
PE管道柔性、重量轻所面预制较管线形条件允许管线面焊接使管沟挖宽度减其宽度应便安装接宜
1.2 沙土或淤泥管沟内易作直立管沟侧壁做45°或能够支撑沟壁材料坡度管沟较宽支撑终填埋层重量初填埋材料必须夯实
1.3
PE管道埋设管顶覆土厚度:①埋设车行道管顶埋深于0.9米;②埋设行道或管道支管于0.75米;③绿化带或居住区支管
于0.6米;④永久性冻土或季节性冻土层管顶埋深应冰冻线⑤横穿车行道达设计深度应采取敷设钢制套管措施进行保护
2.管道连接
检查管材并清理管端→紧固管材→铣刀铣削管端→检查管端错位间隙→加热管材并观察卷边高度→管材熔接并冷却至规定间
焊接程操作员应参照焊接工艺卡各项参数进行操作且必要根据气、环境温度等变化其进行适调整:
(1)核欲焊接管材规格、压力等级否确检查其表面否磕、碰、划伤伤痕浓度超管材壁厚10%应进行局部切除使用;
(2)用干净布清除两管端油污或异物;
(3)欲焊接管材置于机架卡内使两端伸度相管材机架外部用支撑托使管材轴线与机架线处于同高度用卡瓦紧固;
(4)置入铣刀先打铣刀电源关再合拢管材两端并加适压力直两端连续切屑现(切屑厚度0.5~1.0mm通调节铣刀片高度调节切屑厚度)撤掉压力略等片刻再退架关闭铣刀电源;
(5)取铣刀合拢两管端检查两端齐情况(管材两端错位量能超壁厚10%通调整管材直线度松紧卡瓦予改善;管材两端面音质间隙能超壁厚10%否则需再铣削直至满足要求);
(6)加热板表面灰尘残留物清干净(必须特别注意能划伤加热板表面粘层)检查加热板温度否达设定值;
(7)加热板温度达设定值放入机架施加规定压力直两边水卷边达规定值(0.1×管材壁厚+0.5mm);
(8)压力减接触压力继续加热至规定间;
(9)达规定间退架迅速取加热板合拢两管端其间间隔尽能短能超切换间;冷却规定间卸压松卡瓦取连接完管材管道三通、四通及变径(专门)焊接同所述
(10)加热完毕接加热板应迅速脱离待连接件并用均匀外力使两待连接面接顶紧形均匀凸缘并平滑渡管材本体卷边凸缘宽度5-8mm高度3-5mm接口保压冷却36min卸夹具并检查接口质量
(11)热熔焊接施工注意事项:a.操作员必须注意遵循工艺规程焊接工艺参数;b.焊口冷却间适缩短必须保证其充冷却;c.焊口冷却期间严禁其施加任何外力;d.每焊接完必须其进行外观检验符合要求必须切断返工
3.管道敷设
3.1 般要求:(1)管顶敷土厚度至少土壤冰冻线且于0.8m;(2)管道敷设弯曲半径能于允许弯曲半径;(3)敷设充利用PE管道良柔性面其连定度(超100m)管路直接进行铺设
3.2 管材直径于315mm采用工配合吊车敷设管材直径于315mm采用工敷设
3.3 PE管道需沟底标高管沟基质量检查合格才能进行敷设
3.4 PE管道敷设依靠自身柔性克服温度应力其弯曲度能超其允许弯曲半径
3.5 PE管道敷设应防止划伤、扭曲或拉伸弯曲
4.附件安装
4.1 阀门安装
闸阀、蝶阀安装前应检查填料其压盖、螺栓需足够调解余量操作机械转装置应进行必要调整使作灵指示准确并按设计要求核误清理干净存杂物闸阀安装应保持水平口径密封垫片需拼接采用迷宫形式采用斜口搭接或平口接
4.2 兰
(1)兰盘密封面及密封垫片应进行外观检查影响密封性能缺陷存;(2)兰盘端面应保持平整两兰间间隙误差应于
2mm用强紧螺栓消除歪斜;(3)兰盘连接要保持同轴螺栓孔偏差超孔径5%并保证螺栓自由入;(4)螺栓应使用相同规
格安装向致螺栓应称紧固紧固螺栓应露螺母外2-3扣;(5)严禁采用先拧紧兰螺栓再焊接兰盘焊口
5.管道试验
管道安装完应进行强度严密性试验
给水管道试验保证给水管道水压试验安全需做工作
5.1 试验前准备
5.1.1 背安装:
根据总顶力预留段沟槽挖作背(土质较差或低洼段作工背)背墙支撑面积应根据土质试验压力定般土质按
承压15t/m2考虑背墙面应与管道线垂直紧靠背墙横放排枋木背与枋木间空隙空隙则要用砂填实横木前立放
3~4根较枋木或顶铁用千斤顶支撑牢固试压用千斤顶必须支稳、支、顶实防偏受压发事故漏油千斤顶严禁使用试压发现背
明显走应立即降压进行检修严禁带压检修管道试压前除支顶外应每根管部两侧用土填1/2管径并弯支线三通处设支
墩防试压管位移发事故
5.1.2
排气:根据管道纵断凡高点均应设排气门便灌水适应排气要求两端管堵应两孔孔用排气及试压安装压力表孔则用进水排
水排气工作重要排气良既安全易保证试压效必须注意使用高压泵其安装位置绝设管堵前防发事故
5.2
试压包括:①试压关规定:管道段试压度般超1000m试验压力按设计要求1.1Mpa②试压:试压段两端背管堵接口初
受力需特别慎重要专职员监视两端管堵及背工作状况另外要联系便发现问题及停止加压处理保证试压安全试压应逐
步升压加压高免发事故每升压应随即观察检查没发现问题再继续升压逐渐加所规定试验压力止
加压程若接口泄漏应立即降压修理并保证安全
6.管道填
管道填应管道安装管道基础完并井室砂浆强度达设计标号70%进行填两步进行:先填两侧及管顶0.5m处接口处予留待
水压试验管道安装等合乎要求再填筑其余部填应称、层进行每层约30cm按要求夯实防移位逐层测压实度
PE管道给水施工材料消耗有关规范或规定
这样的提问感觉没有意义
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