球磨机“跑粗”的原因和解决方法有哪些?

2025-03-15 03:01:38
推荐回答(1个)
回答1:

所谓球磨机“跑粗”是指出磨产品的细度显著偏粗、难以控制的不正常现象,一般出现在长径比较小的双仓开路管磨上。
粗磨仓的能力过强、细磨仓的能力不足是“跑粗”的主要原因。在这种情况下,即使恰当压低磨机产量,产品的细度仍然偏粗。因喂料量偏大引起的产品细度偏粗不属于此列。
粗磨仓粉磨能力显著高于细磨仓的原因:
1、粗磨仓研磨体的填充率比细磨仓的高出许多;
2、粗磨仓的钢球平均球径太大;
3、细磨仓的长度偏短;
4、磨内风速过高;
5、研磨体级配不合理;
6、隔仓板或出料篦板的篦缝过大。
发生“跑粗”时,应查清原因,采取针对措施解决。一般来讲,如原来无此现象,其他条件没变,仅仅是重新配了研磨体,很可能是粗磨仓平均球径过大,填充率过高,或研磨体级配不合理所致。
对于长径比小的小型管磨,在一仓级配中多用1—2级小球,或适当增大细磨仓的填充率,适当提高细磨仓衬板的提升能力,可以解决这一问题。提高细磨仓衬板提升能力的措施有:在进料端前一、两圈的衬板上,每隔一块加焊一根可形成15~20mm凸棱的钢筋或方钢。
前几圈的衬板由平衬板换成波纹衬板,把磨损严重的平衬板每隔几行换一行新衬板等。
此信息来源于www.gyxxjx.com

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